USA Plants Manufacturing Average KPI and Indicators
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The file contains KPI and Indicators for the following items:
1. Plant shifts / working hours / days
2. Workers represented by a union
3. People exclusively dedicated to improvement
programs and projects (% of total workforce):
4. The extent to which management improvement
systems has been implemented
5. Current first-pass yield, typical finished
product (%):
6. In-plant defect rate (ppm)
7. Customer reject rate on shipped products
(ppm):
8. Current annual labor-turnover rate (%):
9. Average annual hours of formal classroom
training per production employee:
10. Average annual hours of on-the-job
training per production employee:
11. Plant's OSHA-reportable incident rate per
100 employees (work-related injuries and illnesses per 100 employees)
12. Formal customer-satisfaction program in
place (% of plants)
13. Does the plant have access to and use
real-time customer demand data to plan production
14. JIT delivery offered to customers (% of
plants)
15. Percentage of production employees
visiting customer locations in past year
16. Percentage of key suppliers that provide
JIT delivery (% of plants):
17. Supplier orders delivered on time (by the
request date) (%)
18. Manufacturing Pratices - Part 1
19. On-time delivery rate (% on time)
20. Machine operators perform preventive and
routine maintenance (% of plants):
21. Reactive maintenance work, in response to
unexpected machine or equipment breakdown (%):
22. Current operating equipment efficiency
(OEE) for major product lines:
23. Average days of raw-materials inventory:
24. Three-year change in energy consumption
per unit of production (%):
25. Three-year manufacturing cost change per
unit of product, excluding purchased-materials costs (%):
26. Three-year manufacturing cost change per
unit, including purchased-materials costs (%):
